Initiatives for a Recycling-Oriented Society and Pollution Prevention

The Tsubaki Group is advancing initiatives designed to help build a circular economy with a low environmental impact by creating higher economic value through the reduced use of resources while promoting the reduce, reuse, recycle (“3R”) approach.

* Three R’s: An abbreviation of Reduce, Reuse, Recycle.

Reducing Total Weight of Waste Discharged

Based on the Four Principles and Eight Items of Sustainability, the Group is working to reduce waste (including both industrial and general waste) and improve recycling rates. In addition to these activities, we have set total weight of waste discharged, which includes recyclables traded for sale, as a unique management indicator that is also one of the items for assessment in the Group’s EcoFactory Certification System.
As a result of efforts to reduce the amount of waste discharged at all business sites in FY 2024, despite a slight rise in the amount of waste due to increased production, because this was exceeded by the reduction in the Sale of Valuable Resources, the total waste discharged decreased compared to the previous fiscal year. Going forward, we will continue with initiatives for realizing a circular economy while effectively utilizing and recycling resources.

List of Total Weights of Waste Discharged, Broken Down by Business Site

Unit: t/year

FY 2023 FY 2024
Waste Sale of Valuable Resources Total Waste Discharged Waste Sale of Valuable Resources Total Waste Discharged
Tsubakimoto Chain Kyotanabe Plant 505 8,853 9,358 402 7,808 8,211
Saitama Plant 1,485 8,619 10,104 1,490 7,756 9,247
Hyogo Plant 147 8 154 180 21 201
Nagaokakyo Plant 296 667 963 244 664 908
Okayama Plant 248 257 506 344 255 600
Affiliated companies Tsubakimoto Custom Chain Co. 150 585 735 147 614 761
Tsubakimoto Sprocket Co. 98 341 439 120 319 440
Tsubakimoto Bulk Systems Corp. 33 228 262 26 169 195
Tsubakimoto Mayfran Inc. 70 646 716 69 584 653
Tsubakimoto Iron Casting Co. 1,793 88 1,881 1,920 104 2,024
Tsubaki Yamakyu Chain Co. 45 54 100 56 56 112
Domestic total 4,871 20,347 25,218 4,999 18,352 23,351

Note: Waste = Industrial waste + General waste

List of Emission Intensity

Total waste discharged/Emission intensity
FY 2023 FY 2024
Tsubakimoto Chain Kyotanabe Plant 0.419 0.370
Saitama Plant 0.308 0.281
Hyogo Plant 0.147 0.151
Nagaokakyo Plant 0.091 0.082
Okayama Plant 0.095 0.095
Affiliated companies Tsubakimoto Custom Chain Co. 0.144 0.137
Tsubakimoto Sprocket Co. 0.131 0.133
Tsubakimoto Bulk Systems Corp. 0.054 0.041
Tsubakimoto Mayfran Inc. 0.207 0.173
Tsubakimoto Iron Casting Co. 1.203 1.316
Tsubaki Yamakyu Chain Co. 0.028 0.032
Domestic total 0.269 0.243

Note: Total waste ÷ Production

Improvement of Recycling Rate

The Group takes a proactive approach to reducing and recycling waste. In FY 2024, the combined total amount of industrial and general waste was 4,999 tons, representing an increase of 2.6% year-on-year. Although the recycling rate was slightly lower than the previous fiscal year, it remained high at 97.9%.
Going forward, we will strengthen initiatives at all business sites for reducing environmental impact and aim for further improvements.

Waste Emission and Recycling Rate (Fiscal Year Average)

  • Unit: t, %

    2020 2021 2022 2023 2024
    Industrial waste 4,300 4,708 4,419 4,503 4,635
    General waste 345 412 383 367 364
    Total 4,645 5,120 4,802 4,871 4,999
    Recycling rate
    (fiscal year average)
    96.7 96.8 97.0 98.6 97.9
  • Waste Emission and Recycling Rate

    The scope of the report is 11 major business sites in Japan; overseas data is not included, as waste definitions differ from country to country.

Initiatives to Reduce the Use of Hazardous Chemical Substances

The Group is strengthening its initiatives in relation to hazardous chemical substances so that customers can use our products with peace of mind.
Specifically, we are promoting compliance with regulations in Japan and overseas, investigations into products containing chemical substances, and reductions to the chemical substances handled in production processes.

Management of Chemical Substances in Products

The Group investigates the substances contained in raw materials, parts, and other materials. By also working with our customers to gain an understanding of the actual content of such substances and to establish permissible levels, we continue to focus on reducing their use. We also distribute our Green Procurement Guidelines to our main suppliers. These guidelines specify laws and regulations applicable to hazardous chemical substances, the names of those substances, standard values, and so on. We encourage suppliers to understand the importance of controlling chemical substances and to cooperate in reducing their use.

Reducing the Use of Chemical Substances Subject to the PRTR Law

The Group surveys emissions of chemical substances specified by the Chemical Substance Removal Management Promotion Law (PRTR Law) and continuously works to reduce such substances in our production processes and switch to less hazardous substances. In FY 2024, seven business sites at four companies were subject to reporting related to the Law. The Group has adopted PRTR control as a management indicator under the EcoFactory Certification System, and is reducing the use of strictly controlled substances also at plants that are not required to report under this system.

FY 2024 data on chemical substances subject to the PRTR Law

Unit: kg/year

Business Site Substance No. Substance Name Amount Released Amount Transferred Total
Atmosphere Public Water Supply Soil On-Site Landfill Sewer Transferred to Off-Site Business
Tsubakimoto Chain Co. Kyotanabe Plant 348 1-bromopropane 8,800.0 0 0 0 0 0 8,800
Saitama Plant 87 Chromium and chromium (III) compounds 69.0 0 0 0 0 35,000.0 35,069
300 Toluene 16,000.0 0 0 0 0 6,400.0 22,400
Hyogo Plant 438 Methylnaphthalene 3.0 0 0 0 0 0 3
Nagaokakyo Plant 53 Ethylbenzene 1,506.4 0 0 0 0 119.6 1,626
80 Xylene 2,144.2 0 0 0 0 169.9 2,314
300 Toluene 9,936.1 0 0 0 0 788.8 10,725
Tsubakimoto Bulk Systems Corp. 53 Ethylbenzene 2,688.0 0 0 0 0 328.0 3,016
80 Xylene 3,049.0 0 0 0 0 374.0 3,423
300 Toluene 1,374.0 0 0 0 0 187.0 1,561
438 Methylnaphthalene 1.2 0 0 0 0 0 1
Tsubakimoto Mayfran Inc. 53 Ethylbenzene 1,700.0 0 0 0 0 600.0 2,300
80 Xylene 2,400.0 0 0 0 0 800.0 3,200
300 Toluene 10,000.0 0 0 0 0 3,600.0 13,600
737 Methyl isobutyl ketone 980.0 0 0 0 0 360.0 1,340
594 Ethylene glycol monobutyl ether 800.0 0 0 0 0 300.0 1,100
Tsubakimoto Iron Casting Co. 412 Manganese and its compounds 3,488.0 0 0 0 0 558.8 4,047
Magnesium and its compounds 2,280.0 0 0 0 0 91.2 2,371
Total 67,219 0 0 0 0 49,677 116,896

Note 1: Tsubakimoto Custom Chain, Tsubakimoto Sprocket, and Tsubaki Yamakyu Chain are outside the scope of PRTR filing.

Note 2: The values shown in the table above are compliant with laws and regulations.

Conservation of Water Resources

To protect our water resources, the Group is engaged in a global effort to reduce our total water use and water use intensity. At our business sites in Japan, we have adopted voluntary management values for each business site according to the management indicators identified in the EcoFactory Certification System and are taking steps to reduce our water use. In FY 2017, we began measuring water use at our business sites overseas and have adopted measures to reduce it.

  • Water consumption (domestic)
    Water consumption (domestic)
  • Water consumption (global)
    Water consumption (global)

Toward a Sustainable Society

The Tsubaki Group is engaged in the “art of moving” and aims to provide value that exceeds expectations
to become a company that continues to be needed by society.